What Are Outdoor Signs Made Of

When you’re walking down a high street or driving past businesses, you’ll notice countless outdoor signs grabbing your attention. But have you ever wondered what materials make these signs so durable and eye-catching? Understanding outdoor sign materials is crucial whether you’re a business owner planning your storefront signage, an event organiser needing promotional banners, or simply curious about the engineering behind effective outdoor advertising.

With over 25 years of experience in large format printing, Banner World has worked with virtually every outdoor sign material available. From weatherproof PVC vinyl banners to premium fabric displays, the choice of material can make or break your outdoor advertising investment. Let’s explore the most common materials used for outdoor signs and help you understand which option suits your specific needs.

Most Common Outdoor Sign Materials

Vinyl Signs and Banners

Vinyl stands as the most popular material for outdoor signage, and for excellent reasons. Made from PVC (polyvinyl chloride), vinyl signs offer exceptional versatility and weather resistance that make them ideal for everything from shop fronts to event promotions.

Properties and Benefits:

• Weather resistant: High-quality vinyl withstands rain, wind, and UV exposure
• Flexible printing: Accepts vibrant, full-colour digital printing
• Cost-effective: Excellent value for money, especially for temporary and semi-permanent applications
• Easy installation: Lightweight and simple to mount with eyelets or pole pockets

At Banner World, we offer several types of vinyl banners to meet different requirements:

Event Vinyl Banners: Starting from just £8.50 per square metre, these are perfect for short to medium-term outdoor displays. They’re the most budget-friendly option whilst maintaining excellent weather resistance.

Premium Trade Vinyl Banners: Our most popular choice, these use higher-grade PVC material with enhanced durability. The coated banner material delivers superior quality and longevity whilst remaining competitively priced.

Best Applications:

• Business advertising and promotional banners
• Event signage and festival displays
• Construction site signage and safety notices
• Temporary directional signage

Considerations: Whilst vinyl banners are incredibly versatile, they can be affected by strong winds. For exposed locations, consider our mesh vinyl banners which feature tiny perforations that allow air to pass through, reducing wind load and extending the banner’s lifespan.

Mesh Materials for High-Wind Applications

Mesh banners represent a clever engineering solution for challenging outdoor environments. The material features tiny holes that allow air to pass through, dramatically reducing wind resistance whilst maintaining excellent visibility.

Key Features:

• Wind resistance: Perforations reduce wind load by up to 70%
• Durability: Ideal for exposed locations like building sides and large outdoor displays
• Maintained visibility: Despite perforations, graphics remain clear and impactful
• All-weather performance: Suitable for year-round outdoor use

Banner World’s mesh banners are manufactured from PVC-coated polyester, providing the perfect balance of durability and breathability. They’re particularly popular for:

• Large building wraps and scaffold banners
• Sports venue advertising
• Outdoor festival and event signage
• Coastal locations where salt air and strong winds are common

Fabric Materials for Premium Applications

Fabric banners offer a more sophisticated appearance and enhanced durability for premium outdoor applications. These materials provide excellent colour reproduction and a professional finish that’s perfect for corporate events and upscale venues.

Advantages of Fabric Signs:

• Premium appearance: Higher-end look compared to vinyl
• Excellent colour reproduction: Superior ink absorption for vibrant graphics
• Crease resistance: Maintains professional appearance even after transport
• Eco-friendly options: Many fabric options are recyclable

Banner World specialises in fabric banner printing using advanced dye sublimation technology. Our fabric options include:

Polyester Fabric: Lightweight, wrinkle-resistant, and perfect for exhibition displays and corporate events.

Canvas Material: Offers a premium, artistic appearance ideal for sophisticated branding applications.

Applications:

• Corporate events and conferences
• Trade show displays
• High-end retail environments
• Stage backdrops and performance venues

Corrugated Plastic (Coroplast) for Budget Applications

Corrugated plastic, commonly known as Coroplast, consists of twin-wall plastic sheets that provide good durability at an economical price point. This material is lightweight, water-resistant, and easy to work with.

Characteristics:

• Lightweight: Easy to transport and install
• Water-resistant: Suitable for outdoor use in most conditions
• Economical: Budget-friendly option for short-term applications
• Easy to cut: Can be shaped for custom applications

Typical Uses:

• Real estate signage
• Political campaign signs
• Temporary directional signage
• Budget-conscious promotional displays

Whilst Banner World specialises in premium vinyl and fabric solutions, we understand that different projects have different budget requirements. Our event banners often provide a better long-term value than corrugated plastic whilst offering superior weather resistance.

Aluminium Composite Materials

For permanent outdoor signage requiring maximum durability, aluminium composite materials (like Dibond) offer exceptional longevity and professional appearance.

Benefits:

• Exceptional durability: Lasts 10+ years with proper installation
• Flat surface: Ideal for high-quality graphics and text
• Wind resistance: Solid construction handles extreme weather
• Professional appearance: Premium look suitable for corporate applications

Applications:

• Building identification signs
• Permanent directional signage
• Municipal and government signage
• Long-term advertising installations

Specialised Materials for Specific Applications

Double-Sided Display Materials

When visibility from multiple angles is crucial, double-sided materials become essential. Banner World’s double-sided vinyl banners use special block-out material to prevent show-through whilst ensuring clear graphics on both sides.

Key Features:

• Block-out technology: Prevents graphics from showing through to the opposite side
• Enhanced strength: Heavier material provides superior durability
• Versatile mounting: Suitable for pole-mounted and suspended installations
• Maximum visibility: Effective advertising from multiple viewing angles

Ideal Applications:

• High-traffic pedestrian areas
• Pole-mounted street advertising
• Suspended venue signage
• Trade show displays requiring 360-degree visibility

Self-Adhesive Vinyl for Windows and Smooth Surfaces

For applications requiring direct adhesion to existing surfaces, self-adhesive vinyl provides an excellent solution. Banner World offers various adhesive options from removable static cling to semi-permanent adhesive vinyl.

Types Available:

• Static Cling: Removable and repositionable, perfect for temporary applications
• Semi-Permanent Adhesive: Secure application with clean removal
• Permanent Adhesive: Long-term installation for durable applications

Applications:

• Window graphics and shop front displays
• Vehicle graphics and fleet branding
• Wall graphics for interior and exterior use
• Safety and informational signage

Material Selection Factors

Weather and Environmental Considerations

The UK’s varied climate presents unique challenges for outdoor signage. From Scotland’s harsh winters to London’s urban pollution, choosing the right material requires careful consideration of local environmental factors.

UV Exposure: All Banner World materials feature UV-resistant inks and treatments to prevent fading. Our premium vinyl banners include enhanced UV protection for extended outdoor life.

Wind Resistance: Coastal and exposed locations benefit from our mesh banner technology, which reduces wind load whilst maintaining visual impact.

Moisture and Rain: All our outdoor materials are fully waterproof and designed to withstand the UK’s wet climate without degradation.

Temperature Fluctuations: Our materials are tested to perform in temperature ranges from -20°C to +70°C, ensuring year-round reliability.

Duration and Application Requirements

Temporary Applications (1-6 months): Our event banners provide excellent value for festivals, seasonal promotions, and short-term campaigns.

Semi-Permanent (6 months – 3 years): Premium vinyl banners offer the ideal balance of durability and cost-effectiveness for most business applications.

Long-Term (3+ years): Consider fabric materials or aluminium composite options for permanent installations requiring maximum longevity.

Installation and Mounting Considerations

Banner World designs all outdoor materials with practical installation in mind:

Standard Finishing Options:

• Welded Hems: High-frequency welding creates stronger, more durable edges than stitching
• Metal Eyelets: Galvanised steel eyelets spaced at 500mm intervals for secure mounting
• Pole Pockets: Sewn channels for easy installation on pole systems

Installation Accessories: We recommend using bungee cords rather than rigid fixings, as they provide flexibility during wind gusts, extending banner life and preventing damage.

Cost Considerations and Value Analysis

Understanding the true cost of outdoor signage involves more than just the initial purchase price. Banner World’s pricing structure reflects our commitment to providing genuine value:

Budget Options: Event banners starting at £8.50 per square metre offer exceptional value for short-term applications.

Premium Solutions: Our trade vinyl banners provide professional quality typically sold elsewhere for over £15 per square metre, making them excellent value for long-term use.

Bulk Pricing: Significant discounts available for large orders, with custom quotations for substantial projects.

Total Cost of Ownership: Consider replacement frequency when evaluating options. A £20 banner lasting three years provides better value than a £10 banner requiring annual replacement.

Design and Technical Considerations

Printing Technologies and Quality

Banner World employs multiple printing technologies to ensure optimal results across different materials:

• UV Printing: Provides excellent colour saturation and UV resistance across vinyl materials
• Solvent Inkjet: Ideal for long-term outdoor applications requiring maximum fade resistance
• Dye Sublimation: Perfect for fabric materials, creating vibrant, long-lasting colours
• Latex Printing: Eco-friendly option with excellent outdoor durability

Design Guidelines for Outdoor Materials

Contrast and Visibility: High-contrast colour combinations ensure readability from distance and in varying light conditions.

Font Selection: Large, bold fonts work best for outdoor viewing. Sans-serif fonts typically provide better legibility.

Resolution Requirements: Outdoor viewing distances allow for lower resolution than indoor applications, typically 72-150 DPI depending on viewing distance.

Colour Considerations: Bright, saturated colours perform best outdoors. Avoid subtle pastels that may appear washed out in bright sunlight.

Maintenance and Longevity

Care Instructions by Material Type

Vinyl Banners:

• Clean with mild soap and water
• Allow to dry completely before rolling for storage
• Inspect eyelets and hems regularly for wear
• Expected lifespan: 2-5 years depending on exposure

Fabric Materials:

• Professional cleaning recommended for premium fabrics
• Store in breathable bags to prevent moisture build-up
• Handle carefully to avoid snags and tears
• Expected lifespan: 3-7 years with proper care

Mesh Materials:

• Rinse regularly to prevent dirt accumulation in perforations
• Check mounting points frequently due to wind stress
• Replace at first sign of perforation enlargement
• Expected lifespan: 2-4 years in exposed locations

Maximising Material Performance

Proper Installation: Use all available mounting points and consider wind direction when positioning banners.

Regular Inspection: Monthly checks can identify minor issues before they become major problems.

Seasonal Considerations: Remove or secure banners during extreme weather events to prevent damage.

Professional Advice: Banner World’s experienced team can provide specific recommendations based on your location and application.

Environmental and Sustainability Considerations

Eco-Friendly Options

Banner World recognises the importance of environmental responsibility in modern business practices:

• Recyclable Materials: Many of our vinyl materials can be recycled through specialist programmes
• Eco-Banner Options: We offer environmentally conscious alternatives for clients prioritising sustainability
• Longevity Focus: Choosing durable materials reduces replacement frequency, minimising environmental impact
• Local Production: UK-based manufacturing reduces transport emissions and supports local economy

Sustainable Practices

Material Efficiency: Our cutting optimisation software minimises waste during production.

Ink Technologies: Water-based and eco-solvent inks reduce environmental impact without compromising quality.

Packaging: Minimal, recyclable packaging materials reduce waste.

Choosing the Right Partner for Your Outdoor Signage

Why Banner World Stands Out

With over 25 years in the industry, Banner World has established itself as the UK’s leading trade supplier for outdoor signage materials:

• Quality Assurance: All materials tested to withstand UK weather conditions with proven durability
• Competitive Pricing: Trade prices available to businesses, with transparent pricing structure and no hidden costs
• Technical Expertise: Experienced team provides guidance on material selection, design optimisation, and installation best practices
• Comprehensive Service: From initial design consultation to final installation advice, we support your project throughout
• Fast Turnaround: Standard delivery within 5-6 working days, with express options for urgent requirements

Design and Support Services

Free Online Design Tool: Create professional designs using our intuitive online platform.

Professional Design Service: Our design team can create custom artwork to match your brand requirements.

Technical Consultation: Speak with our specialists to determine the optimal material and specification for your application.

White Label Service: Perfect for agencies and resellers, with direct delivery to your clients available.

Frequently Asked Questions

Material Selection FAQs

Q: Which material offers the best weather resistance?
A: For extreme weather conditions, our premium vinyl banners with enhanced UV coating provide excellent all-weather performance. For very windy locations, mesh banners offer superior wind resistance.

Q: What’s the most cost-effective option for long-term outdoor use?
A: Our premium trade vinyl banners provide the best balance of durability and cost-effectiveness for most applications, typically lasting 3-5 years whilst offering competitive pricing.

Q: Can outdoor signs be recycled?
A: Yes, many of our vinyl materials can be recycled through specialist programmes. We can provide guidance on recycling options for your specific material choice.

Q: How do I prevent fading in outdoor signs?
A: Choose materials with UV-resistant inks and coatings. All Banner World outdoor materials include UV protection, with premium options offering enhanced fade resistance.

Q: What thickness is best for durability?
A: Material thickness varies by application. Our event banners use 440gsm material for good durability at budget prices, whilst premium banners use heavier materials for enhanced longevity.

Application-Specific FAQs

Q: What material is best for business storefront signs?
A: For permanent storefront signage, consider our premium vinyl banners or fabric options. For temporary promotions, event banners provide excellent value.

Q: Which option works best in coastal areas?
A: Coastal locations require materials resistant to salt air and strong winds. Our mesh banners with enhanced UV coating perform excellently in these conditions.

Q: What’s recommended for temporary events and festivals?
A: Event banners starting at £8.50 per square metre provide perfect value for temporary applications whilst maintaining professional appearance and weather resistance.

Key Takeaways

Choosing the right material for outdoor signs involves balancing durability, cost, appearance, and application requirements. From budget-friendly event banners to premium fabric displays, understanding material properties helps ensure your investment delivers maximum impact and longevity.

Banner World’s comprehensive range of outdoor signage materials, combined with our 25+ years of industry experience, ensures you’ll find the perfect solution for your specific needs. Whether you need temporary event signage, permanent business displays, or specialised applications like construction site signage, our materials are designed to perform in the UK’s challenging weather conditions.

Ready to create your outdoor signage? Contact Banner World today on 01253 897 840 or explore our online ordering system to get started. Our technical team is always available to discuss your specific requirements and recommend the optimal material solution for your project.

For more information about Banner World’s complete range of outdoor signage solutions, visit bannerworld.co.uk or use our free online design tool to create your custom outdoor signage today.