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Heavy duty banner printing is our most premium banner product with unparalleled material strength. We use our most robust and most durable banner PVC material when printing heavy-duty banners. Heavy-Duty Banners are ideal for applications where cheaper, lighter banners are likely to fail. Think construction sites and places where you need a banner to last a long time outside. Designed to last and twice as strong as standard Premium PVC Banners, our Heavy-Duty Banners are class-leading in durability in comparison to others.

At Banner World, we offer a range of high-quality products and services to help businesses and individuals promote their services, products, and brands. We understand the importance of advertising and the role it plays in the success of a company. That’s why we offer heavy duty banners, which are perfect for outdoor advertising. Our banners are made from a light stop PVC material, also known as blockout banner material, which is super strong and weather-resistant.

We use the latest technology and expertise to print banners in full colour using a UV print method. Customers can provide their artwork or use our online design facility to create personalised banners. Our banners are single sided only. Please see our double-sided banner printing product if you require double-sided heavy-duty banners.

We offer hem and eyelets or pole pocketsThe pockets are welded using state-of-the-art high-frequency welding equipment, and we also offer reinforced pole pockets for extra durability. Our heavy duty banners offer superior strength, with over two times the strength of standard premium PVC banners.

We use our heavy-duty banner material for the production of double-sided banners. Between two layers of the white PVC fabric, there is a black separator which prevents the scrim from being transparent. The light block layer prevents and light or show-through being visible on the other side.

Quality Heavy-duty Banners

At Banner World, we take pride in providing our customers with high-quality heavy duty banners that are printed using state-of-the-art technology. Our printers are capable of printing banners in full colour using a UV print method, ensuring that your banners are vibrant and eye-catching.

Heavy duty banner printing is printed onto our light stop PVC material, also known as blockout banner material. This material is perfect for outdoor banners, as it is weather-resistant and prevents any light or show-through from being visible on the other side.

Our customers have the option to provide their own artwork or use our online design facility to create custom banners. We offer single-sided banners with the choice of hem and eyelets or pole pockets. Our reinforced pole pockets are welded and stitched to give extra durability, making our heavy duty banners over two times stronger than standard Premium PVC banners.

With our expertise in the banner printing industry, we have developed a strategy that ensures our customers receive high-quality banners at an affordable cost. Our process includes using high-quality ink and state-of-the-art equipment to produce banners that exceed industry standards.
At Banner World, we are dedicated to providing our customers with the best services possible. We aim to help businesses succeed by providing them with the tools they need to promote their brands effectively.

Why choose heavy duty banner printing?

If you require a banner which is the strongest banner type on the market, then our super-strong heavy-duty banners are the only choice. There is no other banner product that we offer which has higher tensile strength levels than our 650gsm material.

Durable banners have quality and strength

When quality and strength is essential, our heavy-duty banners are durable, and top of the range.

We use this material for scaffold banners, double-sided cafe barrier banners, projecting-wall banners and lamp post banners.

Heavy duty banner material specification

  • Super-strong 650gsm PVC with blackout liner
  • Heavy duty banner fabric meets all UK and EU fire regulations.
  • Ideal for use indoors or outdoors
  • Fade proof and scratch-resistant

Heavy duty banner printing benefits

  • Heavy-duty banner premium grade material.
  • No light show through
  • Superior strength. Over two times the strength of Premium PVC
  • Printed both sides as standard

Understanding Heavy Duty Banner Printing

At Banner World, we specialise in providing high-quality heavy duty banner printing services to our customers. Our banners are printed in full colour using a UV print method, which ensures that the colours are vibrant and long-lasting. We can print banners from your artwork, or you can use our online design facility to create your own custom banner.

One of the key features of our heavy duty banners is the use of light stop PVC material, also known as blockout banner material. This material is specifically designed to prevent any light or show-through from being visible on the other side of the banner. Between two layers of the white PVC fabric, there is a black separator which prevents the scrim from being transparent. This makes our banners ideal for outdoor use, as they can withstand harsh weather conditions and still maintain their quality.

Our heavy duty banners are single-sided only, and we offer hem and eyelets or pole pockets for easy installation. Our pockets are welded using state-of-the-art high frequency welding equipment, which ensures that they are durable and long-lasting. We also offer reinforced pole pockets, which are welded and stitched to give extra durability.

Our heavy duty banners offer superior strength, with over two times the strength of standard Premium PVC banners. This makes them an ideal choice for businesses and companies looking for a cost-effective way to promote their services and brands. Our expertise in the industry, combined with our state-of-the-art printing process and technology, ensures that our customers receive the highest quality banners at an affordable cost.

Our Printing Process

At Banner World, we take great pride in our printing process for heavy duty banners. We use state-of-the-art large print factory technology to produce high-quality banners that meet the needs of our customers.

Our printers use a UV print method to print banners in full colour. We can print from your artwork, or you can use our online design facility to design your own banner. Our expertise in printing vinyl banners ensures that your custom banner will look great and withstand the weather.

We use a light stop PVC material, also known as blockout banner material, for our heavy duty banners. This material has a black separator between two layers of white PVC fabric, which prevents any light or show-through from being visible on the other side.

Quality and Durability

At Banner World, we take pride in offering high-quality heavy duty banners that are built to last. Our banners are made from a light stop PVC material, also known as blockout banner material, which is tear-resistant and weather-resistant. This material is designed to withstand harsh outdoor conditions, making it perfect for outdoor banners.

We use a UV print method to print our banners in full colour, ensuring that your banners are vibrant and eye-catching. Our printers are state-of-the-art, and we have an online design facility that allows you to design your own banners or upload your artwork for us to print.

Our heavy duty banners are single-sided, and we offer hem and eyelets or pole pockets for easy installation. Our pockets are welded using high-frequency welding equipment, and we also offer reinforced pole pockets for extra durability.

One of the key features of our heavy duty banners is their superior strength. Our banners are over two times stronger than standard premium PVC banners, making them ideal for use in high-wind areas or other harsh weather conditions. The light block layer in our banners prevents any light or show-through from being visible on the other side, ensuring that your message is always clear and easy to read.

We understand that quality and durability are crucial for our customers’ success, which is why we use only the highest quality materials and ink in our printing process. Our expertise and experience in the industry allow us to provide our customers with the best possible banners at an affordable cost.

Our Products and Services

At Banner World, we are proud of our expertise in banner printing. We use high-quality ink and have years of experience in the printing process, ensuring that our banners are of the highest quality. Our goal is to help our customers achieve success by providing them with top-notch banner printing services that help them achieve their business goals.

We offer a wide range of banner printing services, including mesh banners, fabric banners, double-sided banners, scaffold banners, event banners, lamp post banners, and more. We also offer flags, roller banners, backdrops, and crowd flags. Our company is committed to providing our customers with the best possible service and quality, and we work hard to ensure that our prices are competitive without compromising on quality.

At Banner World, we understand that every business has different needs and goals. That’s why we offer custom banner printing services that are tailored to your specific requirements. We work closely with our clients to develop a strategy that meets their needs and helps them achieve their branding and sales goals. With our expertise in the industry and our commitment to quality and customer service, we are confident that we can help your business succeed with our heavy duty banner printing services.

Low prices guaranteed

Our prices include Finishing, so hems and eyelets or pole pockets are all included. Check our Guide to Pole Pockets on Banners.

Event Banner

Event banner is a cheaper version of our Premium Banner. Produced in a slightly lower quality material – ideal for one-off or short-term events! Sizes are limited to 2.5m in one dimension.

PVC Premium Banner

Our standard premium banner material, ideal for mid to long-term banners. Printed full colour one side.

Mesh Banner

Larger and more exposed banners will act as a giant sail when the wind hits. A much better solution in the wind is our Mesh banner. Solid banners can tear in gusts of wind. Mesh PVC and Fabric materials benefit from thousands of tiny holes which allow some wind to pass through, thus reducing wind loading.

Fabric Banners

We offer a wide range of polyester and cotton based fabrics suitable for internal and external banners. Fabric material benefits from looking better, being much lighter (from 115gsm) and from being more environmentally-friendly. Fabrics are printed using our dye-sublimation process, which produces stunning rich hues and vibrant, eye-popping colours.

Banner design tips

Get your banner size right

You can design your banner at actual size or to scale, depending on the software you use. Ensure that your final print file will scale up in proportion to the size of the banner you have ordered.

Allow for Eyelets or Pole Pockets in your design

Ensure that no critical information is within 100mm of the edge of your banner design, this allows room for eyelets, hems and other finishing options. Background images and graphics are excellent, be wary of text, numbers and logos.

Please set artwork should to CMYK

Set your artwork to CMYK, as this matches the print process. If your artwork is in RGB mode, the colours may not come out as expected.

Colour Matching

Colour matching to Pantone references is possible, but may take longer and will incur an extra charge. Files including Pantone colours will be converted to CMYK unless you specify a colour match in your order.

Design Principles

Banners are first and foremost an advertising medium. The information displayed should be clear to read – consider how far away your target audience will be. Is your banner being viewed at a distance? Then add some contrast and make sure that the typefaces are legible. If you try to cram too much information onto a banner, then the text may end up too small to read!

Technical Specifications »

Material

Matt white 650gsm PVC.
3-ply blockout.
High tear resistance.
Anti-fungicidal treated.

Printing

Full colour UV CMYK

Fire Rating

B1

Single or double sided

Single sided printed product

Banner Artwork Guidelines »

Accepted File Formats

We only accept files in PDF, AI, EPS, JPEG, PSD or TIF Formats

Bleed & Safe Area

No bleed
Hem and Eyelets - 50mm safe area
Pole pockets - Pocket size + 40mm

Black Composition

C50 M50 Y50 K100

Artwork DPI

75-150dpi


Full artwork guidelines available here:

Artwork Guidelines Download Guidelines (pdf)

Frequently Asked Questions »

How will I know if my artwork is suitable?

If we find any quality or sizing problems we will contact you before production. We will try to spot any mistakes. It is though your responsibility to upload correct files.

Can I upload a numerous files if I’m ordering more than x1 banner at the same size?

Yes. Please upload all the files and let us know the breakdown required.

Will you ship my parcels in plain guise?

Yes. All items will be sent in plain wrap.

Is this product printed double sided as standard?

This product is single sided printed, for double sided printed banners please see our Double Sided PVC Banner product

What are the benefits of this over your Premium 500gsm PVC?

This is very strong PVC for ultra durability.  At 650gsm it is thicker and heavier than the 500gsm product.  Another good benefit is the light block layer in between the two white PVC outer layers. This prevents any light show through from passing through.  Good for when hanging in a window or in front of a light source.

How heavy will my banner be?

At 650gsm (grams per square metre) this is quite a heavy sturdy banner. As an example a banner at 5m x 2m (10 sqm) would weigh 6.5kg

Do you have a fire certificate for this product?

Yes this product its fire rated to B1 standards.  The fire certificate can be downloaded here.

Fire Certificate Information »

This material type has been tested for flame retardancy to UK and EU regulation standards.

We are unable to produce individual test certificates for each bespoke item.

Download Fire Certificate

Our Guarantee »

Buying banners in confidence

You can buy from Banner World with confidence. Your job will go through several checks before manufacture. Firstly when your job comes in, we check all your uploaded files and cross-reference each file against your order. At this point, if we see that artwork is incorrect or if there is a file missing we will contact you to request new artwork. Most of our banners and fabrics are manufactured at our large print factory in Europe. Our standard turnaround on items is 5-6 working days for delivery. Even though most of our ordering system has been automated, we still carry out several manual checks before processing your order. If at any point we have a question or a problem with your order you will be contacted before manufacturing.

Our processes

Please read the information below on how your order is processed. Each order goes through several checks before printing. Our file checking service is standard procedure on all orders. Checking your files means that you can place your order in confidence, knowing that we will check to make sure your order and corresponding artwork match and are correct. Anything we are not sure that we will contact you before proceeding.

What is Our Initial checking service?

When you place an online order, we will cross-reference your artwork against your order. At this point, we will check that the artwork sizes and file type match the order. We will make sure we have the correct number of artwork files for the job. At this stage, if anything appears to be incorrect, we will place the order on hold and contact you immediately.

How do we process your order?

Once we are happy with your order, we will then process it. We collate all the information for each job, including finishing and material type. The job information is then sent with your artwork to the pre-press department. Pre-press is where we will create and prepare your job for printing.

Our Pre Press and second checking service.

Pre-press refers to the stage before printing. Here your artwork is converted into the correct format for our machines and finishing processes. At this point, if something is spotted which isn’t correct or if there is a problem we will again contact you.

How do we print and track your order through the factory?

Your job is now batched together with other items on the same material. Each item has assigned to it a unique code. The code is used to track the order through our factory. The information is used to check the material, quantity and finishing information on the item. The order then goes through our print presses.

How do we finish your printed items?

Every job we produce is different to the next, whether it be size, material, shape or finishing. Your printed items will be finished as requested on your order. We automate as much of the finishing as possible, cutting down on labour costs and passing on the savings to you. The Prepress data is inputted into parts of our finishing equipment. Your graphics are now finished to your custom requirements. Each printed product is set up differently for each type of finishing process. A banner that has hem and eyelets will be manufactured and produced in a different way to a flag with a pole pocket.

How are your items packed?

We have now manufactured your items. The finishing pieces now move onto the packing department. At the packing stage, we collate your order. Items get checked off against the order using the order code system. The printed goods get wrapped and packed, ready for despatch.

How do you ship my goods?

Now your item has been packed it is ready to be shipped. From placing your order, your goods have taken approx 24-48 hours to get to this stage. We have a logistics team which arrange the shipping through UPS. Our standard delivery (£15 or free over £250) will now take an additional three days to be delivered to an address on UK mainland and most of mainland Europe. Our standard shipping will travel via road and sea to reach the UK. We do offer a faster 1-day shipping method which is our 4-day turnaround service. The fast turnaround service is expensive on low-value bulky orders and is more cost-effective on higher volume jobs. Items to the US and other worldwide destinations will take longer to be delivered. For items going to Ireland, the Isle of Wight, Isle of Man, Scottish highlands etc. please add an extra day onto delivery times