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Foamex Board Printing – Custom Printed Foamex Signs (3mm, 5mm & 10mm)

Looking for high-quality foamex board printing in the UK? We print custom foamex boards in 3mm, 5mm and 10mm thicknesses using direct-to-board UV technology for vibrant, long-lasting results.

Lightweight yet rigid, waterproof and highly durable, printed foamex boards are ideal for shop signs, exhibition displays, promotional boards, directional signage and long-term indoor or outdoor use.

All foamex signs are:

  • Cut to your exact size

  • Printed in full colour (CMYK UV)

  • Available with drilled holes or contour cutting

  • Suitable for indoor and short- to medium-term outdoor use

  • Delivered fast across the UK

Whether you need a single board or bulk foamex printing for multiple locations, we provide professional-grade results at competitive prices.


What Is Foamex?

Foamex is a rigid PVC foam board widely used in signage and display printing. It combines a smooth printable surface with a lightweight core, making it easy to mount while remaining strong and stable.

Compared to traditional solid PVC, foamex boards are:

  • Lighter

  • Easier to cut and drill

  • Cost-effective for large signage

  • Suitable for both temporary and permanent applications

Foamex is one of the most versatile rigid sign materials available, making it a go-to solution for businesses, retailers, event organisers and exhibition contractors.


3mm vs 5mm vs 10mm Foamex – Which Thickness Do You Need?

Choosing the right thickness depends on where and how your sign will be used.

3mm Foamex Board

  • Ideal for indoor signage

  • Exhibition panels and wall displays

  • Promotional boards

  • Lightweight and economical

Best for short-term or interior use.


5mm Foamex Board

  • More rigid and durable

  • Suitable for short-term outdoor signage

  • Shop signs and event boards

  • Most popular thickness

A strong all-round option for most business signage.


10mm Foamex Board

  • Extra rigidity

  • Long-term display use

  • Freestanding or mounted signage

  • Higher wind resistance when fixed correctly

Best for more permanent installations.


High-Quality UV Foamex Printing

We print directly onto foamex boards using advanced UV flatbed technology.

This ensures:

  • Sharp detail and crisp text

  • Vibrant full-colour graphics

  • Fade-resistant finish

  • Excellent durability

Unlike vinyl-mounted alternatives, direct printing eliminates lifting or peeling and delivers a clean, professional finish.

Optional finishes include:

  • Matt lamination

  • Gloss lamination

  • Dry-wipe coating

  • Anti-graffiti protection


Custom Foamex Board Sizes & Finishing Options

We print foamex boards in custom sizes up to large format panels.

Additional finishing options include:

  • Drilled holes for wall mounting

  • Contour cutting to custom shapes

  • Rounded corners

  • Multiple panel joining for oversized signage

If you’re unsure about specifications, our team can advise on the best solution for your application.


Practical Applications for Foamex Signs

Foamex board printing is suitable for a wide range of uses:

  • Shop signage

  • Retail displays

  • Exhibition panels

  • Trade show backdrops

  • Health & safety signage

  • Construction site boards

  • Directional signs

  • Promotional displays

  • Estate agent boards

Its lightweight structure makes installation simple while maintaining a premium appearance.


Indoor & Outdoor Use

Foamex boards are waterproof and UV stable, making them suitable for indoor and outdoor environments.

For outdoor applications:

  • 5mm or 10mm is recommended

  • Proper mounting improves longevity

  • Lamination can increase durability

While highly weather-resistant, extreme long-term exposure may reduce lifespan over time.


Bulk Foamex Board Printing

Need multiple boards for events, retail rollouts or national campaigns?

We offer competitive pricing on bulk orders without compromising on print quality. Ideal for:

  • Multi-site businesses

  • Franchise branding

  • Large exhibitions

  • Seasonal campaigns

Contact us for trade pricing or large volume enquiries.


Artwork Guidelines

To achieve the best print results:

  • Supply artwork at 300dpi where possible

  • Use vector formats (PDF, AI, EPS) for sharp lines

  • Include bleed if designs run to the edge

  • Indicate drill hole positions if required

If you need assistance, our team can check artwork before printing.


Why Choose Banner World for Foamex Printing?

  • High-resolution UV printing

  • Custom sizes available

  • Fast UK turnaround

  • Competitive pricing

  • Bulk discounts available

  • Experienced print specialists

We combine professional print quality with reliable service, helping businesses create impactful signage that lasts.

Technical Specifications

Material

Polyvinyl chloride PVC.

Material Thickess.

3mm, 5mm, 10mm

Material Density

average: 0.45 g/cm3

Print Method

Eco Friendly Latex

Fire rated

Compliant. Certificate available for download next to product calculator

Artwork Guidelines

Accepted File Formats

We only accept files in PDF, AI, EPS, JPEG, PSD or TIF Formats

Bleed & Safe Area

Please see full artwork guidelines

Black Composition

Please see full artwork guidelines

Artwork DPI

Please see full artwork guidelines


Full artwork guidelines available here:

Artwork Guidelines Download Guidelines (pdf)

Frequently Asked Questions

What is the difference between Foamex and Dibond?

Foamex is a lightweight PVC foam board, ideal for cost-effective signage. Dibond is an aluminium composite material suited for heavy-duty, long-term outdoor use.

Is Foamex suitable for outdoor signage?

Yes, especially 5mm and 10mm boards. They are weather-resistant and suitable for short- to medium-term outdoor use.

Can Foamex boards be cut to shape?

Yes. We offer contour cutting for custom shapes and branding.

How long does Foamex board printing last?

Indoors, foamex boards can last several years. Outdoor longevity depends on exposure and mounting conditions.

Do you offer fast turnaround?

Yes. We offer quick production times and UK delivery options.

Fire Certificate Information

This material type has been tested for flame retardancy to UK and EU regulation standards.

We are unable to produce individual test certificates for each bespoke item.

Download Fire Certificate

Our Guarantee

Buying banners in confidence

Every BannerWorld order goes through several checks before it reaches production. Although most of our ordering system is automated, our team still checks each order manually before it is printed. If we spot a problem or have a question, we will contact you before manufacturing begins.

Our standard turnaround is 5 to 6 working days to delivery, and most products are also available on an express service. Some express products can also be produced on our super express service, with delivery in 1 to 2 working days.

How Your Order Is Processed

File checking is standard on every order, at no extra cost. We make sure your artwork matches what you have ordered, so you can order knowing mistakes will be caught early. If anything is unclear, we will get in touch before going any further.

Step 1: Initial Artwork Check

When your order arrives, we cross-reference your artwork against it. We check that the artwork sizes and file types match the order and that we have the correct number of files for the job. If anything looks wrong or a file is missing, we put the order on hold and contact you straight away.

Step 2: Order Processing

Once your order passes the initial check, we gather all the job details, including material type and finishing. This information is sent with your artwork to our pre-press department.

Step 3: Pre-Press and Second Check

Pre-press is the stage before printing. Here your artwork is converted into the correct format for our printers and finishing equipment. This gives us a second chance to catch any problems, and if we find one, we will contact you again.

Step 4: Printing and Tracking

Your job is batched with other items printed on the same material. Each item is given a unique code that tracks it through our factory and confirms the correct material, quantity and finishing at every stage. Your order then goes to print.

Step 5: Finishing

Every job is different, whether in size, material, shape or finishing, and each one is finished exactly as specified on your order. A banner with hems and eyelets is made in a different way to a flag with a pole pocket, so each finishing process is set up to suit the product. We automate as much of this as possible using our pre-press data, which keeps labour costs down and lets us pass the savings on to you.

Step 6: Packing

Finished items move to our packing department, where your order is collated and every item is checked off against it using the order code system. Your goods are then wrapped and packed ready for despatch.

Step 7: Delivery

Our logistics team arranges delivery of your order. Most orders are sent by next day courier, and large volume orders may go on a dedicated courier.

 

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