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Dibond Printing on Aluminium Composite Boards

Dibond printing creates durable, professional aluminium composite signs designed for long-term indoor and outdoor use. Manufactured from two aluminium sheets bonded to a solid polyethylene core, Dibond boards are lightweight, rigid and exceptionally stable, providing a perfectly flat surface for high-resolution UV printing.

Ideal for business signage, construction boards, retail displays and exhibition graphics, printed Dibond panels deliver strong visual impact with excellent weather resistance and colour durability.


What Is Dibond?

Dibond is an aluminium composite material (ACM) made from:

  • Two thin aluminium faces

  • A solid polyethylene core

This sandwich construction provides:

  • High rigidity without excessive weight

  • Resistance to warping and bending

  • A smooth, professional print surface

  • Excellent corrosion resistance

Because of this structure, Dibond is widely used for exterior signage and long-term branding installations where strength and durability matter.


Why Choose Dibond Printing?

Built for Outdoor Performance

Printed Dibond signs withstand:

  • Rain and moisture

  • UV exposure

  • Wind and temperature fluctuations

UV-cured inks bond directly to the aluminium surface, creating a weather-resistant finish that resists fading, flaking and peeling.

Typical outdoor lifespan: 5–10 years, depending on conditions.


Lightweight Yet Rigid

Despite its strength, Dibond remains relatively lightweight, making it:

  • Easy to transport

  • Simple to install

  • Suitable for large-format signage

Large panels remain flat and stable without bowing, even in exposed environments.


Sharp, High-Quality Print Finish

We print directly onto the aluminium composite surface using UV flatbed technology, producing:

  • Crisp detail reproduction

  • Strong colour vibrancy

  • Clean edges

  • Professional matte or gloss finishes

This makes Dibond ideal for both commercial signage and high-end photographic display panels.


Available Thickness Options

We offer several thicknesses to suit different applications:

  • 3mm Dibond – Standard choice for most indoor and outdoor signs

  • 6mm Dibond – Increased rigidity for larger panels or high-exposure locations

If you’re unsure which thickness is right for your project, our team can advise based on size and mounting method.


Finish Options

Enhance the appearance and protection of your printed Dibond board with optional finishes:

  • Matte Lamination – Anti-glare surface with added scratch resistance

  • Gloss Lamination – Enhanced colour depth and additional UV protection

  • Brushed Aluminium Effect – Metallic finish for premium visual impact

  • Anti-Graffiti Coating – Suitable for public-facing installations

Lamination improves longevity in high-traffic or exposed environments.


Common Uses for Printed Dibond

Dibond printing is widely used across multiple industries, including:

  • Retail storefront signage

  • Construction site boards

  • Real estate signs

  • Directional and wayfinding signs

  • Corporate branding panels

  • Exhibition and trade show displays

  • Interior feature walls

  • Mounted photographic prints

Its versatility makes it suitable for both temporary campaigns and permanent installations.


Custom Sizes & Shapes

We produce Dibond boards in fully customised dimensions.

Options include:

  • Bespoke sizes

  • Contour cutting

  • Routed shapes

  • Drilled fixing holes

  • Double-sided printing

  • Oversized large-format panels

Precision cutting ensures clean edges and accurate fitting.


Installation Options

Dibond panels can be mounted using:

  • Stand-off fixings (for floating wall displays)

  • Screw fixings with drilled holes

  • Z-clip systems

  • Adhesive mounting (for interior use)

  • Framed installations

Because Dibond is rigid and flat, installation is straightforward and secure.


How Long Do Dibond Signs Last?

Outdoor lifespan typically ranges from 5 to 10 years, depending on exposure and finish selection.

Indoor installations can last significantly longer with minimal maintenance.

Routine cleaning with a soft cloth and mild soap will help maintain surface appearance.


Why Order Dibond Printing from Banner World?

  • Instant online pricing

  • Custom sizing

  • Trade pricing available

  • High-quality UV direct printing

  • Fast UK delivery

  • Expert artwork support

We combine advanced printing technology with durable aluminium composite materials to deliver signage that performs reliably in demanding environments.


Need Artwork Help?

For best results:

  • Supply vector logos in PDF, AI or EPS format

  • Use high-resolution images (300 DPI at final size)

  • Add bleed where required

If you need assistance, our team can check artwork before production.


Order Your Dibond Printing Today

Whether you need durable outdoor signage or premium indoor display panels, Dibond printing provides a strong, long-lasting solution.

Use our instant pricing calculator to customise your size, finish and options — and place your order online with fast UK turnaround.

Technical Specifications

Material

Aluminium skin - 0.3mm
Polyethylene centre

Material Thickness

3mm

Print Method

Eco friendly Latex

Artwork Guidelines

Accepted File Formats

We only accept files in PDF, AI, EPS, JPEG, PSD or TIF Formats

Bleed & Safe Area

Please see full artwork guidelines

Black Composition

Please see full artwork guidelines

Artwork DPI

Please see full artwork guidelines


Full artwork guidelines available here:

Artwork Guidelines Download Guidelines (pdf)

Frequently Asked Questions

What is Dibond board printing?

Dibond board printing is a printing process that involves the use of a composite material made of two thin sheets of aluminum bonded to a polyethylene core. This material is lightweight, yet durable, and is often used in the printing of signage, displays, and other large-format graphics. The process of printing on Dibond board begins with the preparation of the surface.

What are the benefits of Dibond board printing?

Dibond board printing is a popular choice for many types of printing projects, from signage to art prints. This type of printing offers several advantages over other printing methods. First, Dibond board printing is a durable and long-lasting option. The boards are made from two thin sheets of aluminum that are bonded together with a polyethylene core. This makes the boards strong and resistant to warping, cracking, and fading.

What are the key features of Dibond board printing?

Dibond board printing is a popular choice for many businesses and organizations because of its durability and versatility. Dibond boards are made from two sheets of aluminum that are bonded together with a polyethylene core. This makes them incredibly strong and durable, making them ideal for outdoor use.

What are the printing specifications of Dibond board printing?

Dibond board printing is a great choice for a variety of applications, from signage to displays. It is a lightweight, rigid material made up of two thin layers of aluminum with a polyethylene core. This makes it strong, durable, and resistant to corrosion. The printing specifications of Dibond board printing depend on the type of printer being used. For digital printing, the most common type of printer used is an inkjet printer.

Our Guarantee

Buying banners in confidence

Every BannerWorld order goes through several checks before it reaches production. Although most of our ordering system is automated, our team still checks each order manually before it is printed. If we spot a problem or have a question, we will contact you before manufacturing begins.

Our standard turnaround is 5 to 6 working days to delivery, and most products are also available on an express service. Some express products can also be produced on our super express service, with delivery in 1 to 2 working days.

How Your Order Is Processed

File checking is standard on every order, at no extra cost. We make sure your artwork matches what you have ordered, so you can order knowing mistakes will be caught early. If anything is unclear, we will get in touch before going any further.

Step 1: Initial Artwork Check

When your order arrives, we cross-reference your artwork against it. We check that the artwork sizes and file types match the order and that we have the correct number of files for the job. If anything looks wrong or a file is missing, we put the order on hold and contact you straight away.

Step 2: Order Processing

Once your order passes the initial check, we gather all the job details, including material type and finishing. This information is sent with your artwork to our pre-press department.

Step 3: Pre-Press and Second Check

Pre-press is the stage before printing. Here your artwork is converted into the correct format for our printers and finishing equipment. This gives us a second chance to catch any problems, and if we find one, we will contact you again.

Step 4: Printing and Tracking

Your job is batched with other items printed on the same material. Each item is given a unique code that tracks it through our factory and confirms the correct material, quantity and finishing at every stage. Your order then goes to print.

Step 5: Finishing

Every job is different, whether in size, material, shape or finishing, and each one is finished exactly as specified on your order. A banner with hems and eyelets is made in a different way to a flag with a pole pocket, so each finishing process is set up to suit the product. We automate as much of this as possible using our pre-press data, which keeps labour costs down and lets us pass the savings on to you.

Step 6: Packing

Finished items move to our packing department, where your order is collated and every item is checked off against it using the order code system. Your goods are then wrapped and packed ready for despatch.

Step 7: Delivery

Our logistics team arranges delivery of your order. Most orders are sent by next day courier, and large volume orders may go on a dedicated courier.

 

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